Asphalt Production Plastic Liners

We provide specialized UHMW plastic lining solutions engineered to dramatically boost the performance and lifespan of your equipment, while simultaneously enhancing material flow and ensuring complete clean-out in asphalt mixing and handling operations. These cutting-edge materials consistently outshine conventional metal components, delivering substantial advantages across a wide range of applications.

Key Advantages

Using performance UHMW TIVAR liners in the concrete industry offers a multitude of advantages:

  • Exceptional Durability and Wear Resistance: Designed to withstand the abrasive and demanding conditions inherent in asphalt production, UHMW and TIVAR deliver superior resistance to impact, wear, and corrosion. This translates directly to a longer equipment life, reducing the need for frequent replacements and minimizing costly downtime, especially in high-stress areas like cold feed hoppers, RAP (Recycled Asphalt Pavement) bins, and hot mix asphalt storage silos.

  • Reduced Friction and Material Buildup: UHMW Liners are self-lubricating, significantly reducing friction helping flowability. This not only minimizes wear on moving parts but also prevents material buildup, ensuring smoother flow of aggregates and cement.

  • Lighter Weight and Improved Efficiency: UHMW ccomponents are considerably lighter than their metal counterparts. This can lessen the structural load on your machinery and potentially improve energy efficiency for conveyors and other moving elements.

  • Corrosion and Chemical Resistance: Unlike metals, UHMW is impervious to corrosion from moisture, various additives, and the inherent properties of asphalt binder, guaranteeing reliable performance even in the most challenging environments.

  • Enhanced Safety: The non-sparking properties of certain UHMW contribute to a safer operational environment, particularly around flammable materials or in areas where sparks could pose a hazard.

Liner Applications

The broad utility of these advanced polymer solutions spans various critical areas within concrete production:

  • Cold Feed Bins and RAP Hoppers: Polymer liners and inserts prevent material bridging and hang-ups, optimizing flow and safeguarding bin structures from abrasive wear. This ensures more precise and efficient material handling, especially for damp or sticky aggregates and RAP.

  • Aggregate Conveyors and Chutes: Components like chute liners, transfer point guards, and conveyor belt scrapers made from high-performance polymers offer superior wear resistance, reduce operational noise, and prolong the life of the conveyor system by minimizing friction and preventing material carry-back.

  • Hot Mix Asphalt Storage Silos: UHMW TIVAR within hot mix asphalt silos, particularly in the discharge cones, are instrumental in preventing bridging and guaranteeing a consistent discharge of the finished mix. This significantly reduces operational interruptions and maintenance due to material sticking.

  • Asphalt Hauling Trucks: Wear pads and bed liners for asphalt hauling trucks greatly benefit from the impact and abrasion resistance of UHMW and TIVAR. They dramatically improve the release of hot, sticky asphalt from truck beds, making dumping quicker, more thorough, and drastically cutting down on clean-out time and effort.

Liner Products

We’ll help you find the right material for your project or material flow needs.

  • Limitless Lining - TIVAR Installation

    TIVAR® 88 offers excellent resistance to wear for situations where abrasion is happening. It is a glass filled UHMW-PE mater that is cross linked for enhanced wear.

  • Limitless Lining - TIVAR Installation

    TIVAR® 88-2 allows for material to easily glide through. It has the lowest coefficient of friction (C.O.F.) of .08 per QTM test method 55007.

  • Limitless Lining - TIVAR Installation

    TIVAR® 88 ESD has anti-static properties to prevent the build up of electrical charges due to dusty materials. It is glass-filled cross-linked ESD grade which allows for low moisture absorption and is static dissipative.

  • Limitless Lining - TIVAR Installation

    TIVAR® 88-2 ESD has anti-static properties to prevent the build up of electrical charges due to dusty materials. It is a silicone oil filled UHMW-PE which allows for low moisture absorption and is static dissipative.

  • Limitless Lining - TIVAR Installation

    TIVAR® DrySlide is made with an internal lubricant to help lower the surface friction with movement of materials without the oily build up.

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